Total Plan Area

At Somnath Ferro Cast, our manufacturing facility spans a total area of 62,000 square feet, providing ample space for us to produce high-quality castings that meet the needs of our customers. Our facility is equipped with advanced technologies and equipment, including the Vertical High Pressure Moulding Machine, Sand Plant with auto testing facility, Quality Control, Mechanical and Chemical Testing lab, and precision CNC machining equipment, which allows us to produce castings with exceptional accuracy and consistency. Our plant layout and design have been optimized to facilitate efficient material flow and minimize any potential bottlenecks, ensuring that we can deliver high-quality products on time and reliably

Casting Quality

Plan Capacity

Our plant capacity enables us to take on even the most demanding casting projects while maintaining optimal efficiency and productivity. With our commitment to quality and advanced technology and equipment, we’re able to deliver outstanding results for our customers across a wide range of industries.

24000MT

Per year

Core Shop

Core Shop

  • Fully Automatized Sand Transfer & Sand Preparation Plant.

  • Single Switch Operated Sand Preparation Device

  • HMI Controlled Dosing System for Chemical Addition

  • Core Sand Storage - 60 MT

We have varieties of machine which is suitable for cold core and hot core

Cold Box Core Shooter machines having capacity up to 30 Kg Core. (5 Nos.)

Shell Core Shooter Machine for making of hollow core and solid cores (10 nos.)

Sand Plant

Fully Automized Sand Plant

Somnath Ferro Cast boasts a fully automated sand plant from DISA, Denmark that ensures consistent and high-quality sand preparation. Our sand plant is equipped with the latest technology that allows for the precise addition of new sand, bentonite, lustrous coal, and water. This automation not only ensures accurate measurements but also minimizes human error and ensures a safe working environment for our employees.

Features

 

  • Mixture Capacity - 500 KG (Disa TM-160)
  • Total Sand Storage - 120MT
  • Total Sand Plant Capacity - 30 MT/Hr
  • Automatic Temperature Control
  • Automatic Dosing System

 

Sand Plant

Melting Department


    • Inductotherm make Tri-take induction furnaces, each of 500 Kg. capacity.

    • Total connected power supply is 1650 KVA.

    • Ductile Iron treatment by sandwich method, Treatment of 500 Kg. Liquid Metal.

    • Pouring within stipulated time period.

    • Pouring done with 300 Kg. Pouring ladle, ladle handler by Bi-rail Pouring system.



    •  
    •  

Shot Blasting

    • Installed advanced shot blasting equipment and techniques to remove contaminants, scale, and impurities from metal surfaces. This process not only enhances the appearance of the parts but also improves their adhesion properties for subsequent processes like painting or coating.

    • We have 2 Nos. of shot blasting machines. (Patel Make)

Fettling Processs

We prioritize quality and precision in our manufacturing process, and the fettling process is no exception. We have a dedicated Fettling department that ensures the removal of excess material and the finishing of castings to meet customer specifications.

Dust Collector & Fume Extraction System

At Somnath Ferro Cast, we understand the importance of maintaining a clean and safe work environment. That’s why we have invested in a state-of-the-art dust collector and fume extractor system at our facility. Our system is designed to capture and remove airborne particles and fumes generated during the casting process, helping to minimize the risk of respiratory issues and other health hazards for our employees. In addition, our system helps to reduce the amount of dust and other pollutants released into the environment, making our facility more environmentally friendly.

Features

  • Suction of dust from sand plant and Fettling area
  • Fume Extraction over all three crucibles
  • Dust Collector capacity - 42000 m³/hr
  • Fume Extractor Capacity - 15000 m³/hr
  • Make – Crystal Air Solutions

Metal Testing

UNIVERSAL TESTING MACHINE

A universal testing machine (UTM), also known as a universal tester, materials testing machine, or materials test frame, is used to test the tensile strength, elongation, and compressive strength of materials.

VACUUM EMISSION SPECTROMETER

Optical emission spectrometry involves applying electrical energy in the form of a spark generated between an electrode and a metal sample, whereby the vaporized atoms are brought to a high-energy state within a so-called “discharge plasma.” For chemical testing (28 elements).

Laboratory
Spectrometer Ametek / Spectromaxx LMX09 31 Channel 2 Numbers
Spectrometer Hitachi 31 Channel 1 Numbers
UTM Machine ( Capacity 600 KN) UTES 60 /10/2022-6865   2 Numbers
Brinell Hardness Machine ( Capacity 3000 kgf ) FIE -B-3000 TS/ 03/2023-458   3 Numbers